A Chain Plate Compost Turner (also known as a chain plate fermentation turning machine) is a heavy-duty aerobic composting machine specifically designed for industrial organic waste management and organic fertilizer production lines. Operating within dedicated fermentation grooves, it deeply flips, aerates, and homogenizes high-moisture organic materials—such as livestock manure, municipal sludge, crop straw, and agricultural residue—to accelerate aerobic fermentation, eliminate pathogens, and neutralize odor.
Description
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A Chain Plate Compost Turner (also known as a chain plate fermentation turning machine) is a heavy-duty aerobic composting machine specifically designed for industrial organic waste management and organic fertilizer production lines. Operating within dedicated fermentation grooves, it deeply flips, aerates, and homogenizes high-moisture organic materials—such as livestock manure, municipal sludge, crop straw, and agricultural residue—to accelerate aerobic fermentation, eliminate pathogens, and neutralize odor.
2. How does Chain Plate Compost Turner work?
The machine moves longitudinally along the top rails of the fermentation groove. High-strength alloy chain plates equipped with wear-resistant turning teeth continuously lift, toss, and shift organic materials backward.
Equipped with an automated frequency control drive, it supports variable travel speeds (1–5 m/min) to optimize aeration intensity based on moisture content and material density. By combining with a hydraulic transfer carriage, a single chain plate turner can easily cross between multiple fermentation grooves (up to 60m in length), achieving flexible, continuous 24/7 fermentation cycles across large processing plants.
3. Advantages of Chain Plate Compost Turner
- High Processing Capacity: Capable of turning 1000–3000 m³/h of raw organic material, making it ideal for large-scale fertilizer production.
- Deep Fermentation Capability: Achieves turning depths from 1 to 1.8 meters with a 4-meter turning width, ensuring high space utilization and thorough aeration.
- Energy-Efficient Drive System: Powered by a high-torque 50 kW motor, utilizing rolling friction and chain transmission to minimize power consumption while boosting throughput.
- Intelligent & Automated Control: Features flexible travel speeds (1–5 m/min) and automated PLC/remote options, reducing manual labor and supporting multi-trough operations.
4. Application of Chain Plate Compost Turner
- Commercial Organic & NPK Fertilizer Production Lines: Essential equipment for high-capacity fertilizer manufacturing facilities (annual output: 20,000–200,000+ tons).
- Livestock & Poultry Waste Management: Processing cattle, swine, chicken, and sheep manure into stabilized organic fertilizer.
- Municipal Sludge & Solid Waste Treatment: Dewatering, deodorizing, and composting sewage sludge, biowaste, and municipal organic garbage.
- Agricultural Waste Recycling: Aerobic composting of mushroom residue, sugarcane bagasse, rice husks, and chopped crop straw.
5. Specifications of Chain Plate Compost Turner (Model: HXFPB-4000)
| Model | Track Center Distance (m) | Turning Width (m) | Fermentation Trough Length (m) | Max Turning Depth (m) | Motor Power (kW) | Processing Capacity (m³/h) | Travel Speed (m/min) | Notes |
|---|---|---|---|---|---|---|---|---|
| HXFPB-4000 | 5 | 4 | 60 | 1–1.8 | 50 | 1000–3000 | 1–5 | Heavy-duty chain plate design for large-scale organic fertilizer plants. |
Tai'an Hongxin Environmental Equipment
Reliable Manufacturer of High-Quality Fertilizer Production & Waste Treatment Lines.
Tai'an Hongxin Environmental Equipment:
Supply of High-Quality and Efficient Fertilizer Production Equipment, Straw Processing Equipment, Waste Treatment Equipment and Mining Equipment. If you are looking for fertilizer production equipment and production lines, feel free to contact us at any time.- Whatsapp(Tel): + 86 139-0548-5429( Mr. Li)
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